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Title : 3D Printing in Manufacturing and its impacts
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3D Printing in Manufacturing and its impacts

3D printing is also known as additive manufacturing (AM) is a process used to synthesize a three-dimensional object in which successive layers of materials are formed under computer control to create an object. The objects can be of any shape or geometry and are produced using data from a 3D model or another electronic data source such as an Addictive Manufacturing File (AMF) file. 

Source: theweek.com

The idea of doing a thing yourself, manufacture is coming to the forefront. This is similar to the way the internet is levelled to play the field by solving the challenges of reach and enable everyone to play, and this is happening with manufacturing today. The 3D printing is going to transform our lives. The traditional laser and inkjet printers make only marks on paper while 3D printers build up solid objects in a great many very thin layers. 

The capital is no longer needed in the creation of things anymore. There is an opportunity in small scale to do it yourself and to do it effectively. The 3D printing is applied to all materials ranging from chocolate to cells to concrete and is used by corporations, consumers and departments organizations need to be aware how the future of 3D printing manufacturing technology can be used for better prospects before the competitors do. 

3D Printing and Manufacturing for all 

Since decades, 3D printing has around the corner and is also known as addictive manufacturing. 3D printing has made it now consumer-friendly price points and footprints, new materials and techniques are making new things possible and the internet is trying is all together. .

Technology is developing day by day and the next industrial revolution is opening up manufacturing to the world and everyone can take part in the process. At home, office, hospital or in school the desktop 3D printing manufacturing technology can be brought at home which will being manufacturing to non-manufacturers the way PCs brought computing to non-traditional environments. 

3D printing is also being use for rapid prototyping in various industries like aerospace and defense, automotive and healthcare. With the increase in accuracy the size of printed objects has increased, 3D printing services are used to create things like lighter aeroplane parts, topographical models, custom prosthetic devices and aerodynamic car bodies. The military can also print replacement parts on the battlefields rather than to rely on limited spares and supply chains. 

Source: 3dprint.com

Replacing the technique and make a product is not the only thing but it is about how to make and get a product. It is all about the creation of entirely new properties which was not possible with old techniques.  

Material Cost Savings 

3D printing technology has the potential to make the manufacturing process infinite and extremely precise. For example, today with the help of subtractive process if you want a part of aluminium then a block is placed into a CAD system and the excess material away is cut away to make a part. With the help of this process, about 60 to 70 percent of the aluminium block ends up as scrap depending on the complexity and shape needed. The scrap is melted down and reuse for future manufacturing needs. 

Source: nationaldefensemagazine.org

Improvement to incremental cost calculations 

The cost of the 3D printer could be high; the technology has the potential to reduce incremental unit costs for a manufacturer. There is a considerable chance that a part made on a 3D printer could cost far less than one complete through traditional manufacturing processes. 

Thus the industry may reach a tipping point where the fully allocated costs associated with 3D printing will fall well below the traditional manufacturing process with the investment in the printers themselves. 

Assembly line and pricing strategy transformation 

Sales teams must work very closely with the production teams to meet the delivery dates during the manufacturing process so that the customer and happy with the sale through production and delivery. For example, in a traditional assembly line process for engineered-to-order products, the tools and material must be changed out for each individual job and reprogrammed for each customer and product. With 3D printing, the production team is given greater flexibility since assembly is a single operation and set up time is reduced to nearly zero. The production team gets greater flexibility in the new assembly line process with 3D printing since assembly is a single operation and set up time is reduced to nearly zero. The manufacturing process can be done at a low cost and each order can be treated like a rush order with shorter production time.

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